Injection
molding is a manufacturing technique for making parts from
thermoplastic material. Molten plastic is injected at high
pressure into a mold, which is the inverse of the product's
shape. The mold is made by a moldmaker (or toolmaker) from
metal, usually either steel or aluminium, and precision-machined
to form the features of the desired part. Injection molding
is widely used for manufacturing a variety of parts, from
the smallest component to entire body panels of cars. Injection
Molding is the most common method of production, with some
commonly made items including bottle caps and outdoor furniture.
The most commonly used thermoplastic materials
are polystyrene (low cost, lacking the strength and longevity
of other materials), ABS or acrylonitrile butadiene styrene
(a co-polymer or mixture of compounds used for everything
from toy parts to electronics housings), nylon (chemically
resistant, heat resistant, tough and flexible - used for
combs), polypropylene (tough and flexible - used for containers),
polyethylene, and polyvinyl chloride or PVC (more common
in extrusions as used for pipes, window frames, or as the
insulation on wiring where it is rendered flexible by the
inclusion of a high proportion of plasticiser).